The Proposed Maintenance Task for Plastic Injection Machine Using Reliability and Risk Centered Maintenance (RRCM) method in Manufacturing Industry

Authors

  • Liza Nafiah Maulidina Telkom University
  • Fransiskus Tatas Dwi Atmaji Telkom University
  • Judi Alhilman Telkom University

DOI:

https://doi.org/10.21512/comtech.v10i2.5900

Keywords:

maintenance task, plastic injection machine, Reliability and Risk Centered Maintenance (RRCM)

Abstract

The objective of this research was to determine the optimal maintenance time interval for the selected critical components and the total cost of maintenance of a plastic injection machine. In determining the critical components, a risk matrix was used, and three components were selected, namely, hydraulic hose, barrel, and motor. Using the Reliability and Risk Centered Maintenance (RRCM) method, the researchers got a proposed maintenance policy and the total maintenance cost. Based on the result, it shows that there are seven proposed maintenance tasks with three scheduled oncondition tasks and four scheduled restoration tasks with an average maintenance interval of two months. The total maintenance cost proposed is IDR91.595.318. The cost is smaller compared to the actual maintenance costs of the company.

Dimensions

Plum Analytics

Author Biographies

Liza Nafiah Maulidina, Telkom University

Industrial Engineering

School of Industrial and System Engineering

Fransiskus Tatas Dwi Atmaji, Telkom University

Industrial Engineering

School of Industrial and System Engineering

Judi Alhilman, Telkom University

Industrial Engineering

School of Industrial and System Engineering

References

Afzali, P., Keynia, F., & Rashidinejad, M. (2019). A new model for reliability-centered maintenance prioritisation of distribution feeders. Energy, 171(March), 701-709. https://doi.org/10.1016/j.energy.2019.01.040

Atmaji, F. T. D. (2015). Optimasi jadwal perawatan pencegahan pada mesin tenun unit satu di PT KSM, Yogyakarta. JRSI (Jurnal Rekayasa Sistem dan Industri), 2(02), 7-11.

Atmaji, F. T. D., & Ngurah, A. A. (2018). Kebijakan persediaan suku cadang di PT ABC menggunakan metode RCS (Reliability Centered Spares). Jurnal Manajemen Industri dan Logistik, 2(1), 90-102. https://doi.org/10.30988/jmil.v2i1.29

Alhilman, J., Atmaji, F. T. D., & Athari, N. (2017). Software application for maintenance system: A combination of maintenance methods in printing industry. In 2017 5th International Conference on Information and Communication Technology (ICoIC7) (pp. 1-6).

Atmaji, F. T. D., & Alhilman, J. (2018). A framework of wireless maintenance system monitoring: A case study of an automatic filling machine at SB company. In 2018 6th International Conference on Information and Communication Technology (ICoICT) (pp. 227-232).

Atmaji, F. T. D., Noviyanti, A. A., & Juliani, W. (2018). Implementation of maintenance scenario for critical subsystem in aircraft engine: Case study NTP CT7 Engine. International Journal of Innovation in Enterprise System, 2(01), 52-60. https://doi.org/10.25124/ijies.v1i01.85

Awad, M., & As’ad, R. A. (2016). Reliability centered maintenance actions prioritization using fuzzy inference systems. Journal of Quality in Maintenance Engineering, 22(4), 433-452. https://doi.org/10.1108/JQME-07-2015-0029

Dhamayanti, D. S., Alhilman, J., & Athari, N. (2016). Usulan preventive maintenance pada mesin Komori LS440 (RCM II) dan Risk Based Maintenance (RBM) di PT ABC. Jurnal Rekayasa Sistem & Industri, 3(2), 31-37.

Gupta, G., & Mishra, R. P. (2018). Identification of critical components using ANP for implementation of reliability centered maintenance. Procedia CIRP, 69, 905-909. https://doi.org/10.1016/j.procir.2017.11.122

Igba, J., Alemzadeh, K., Anyanwu-Ebo, I., Gibbons, P., & Friis, J. (2013). A systems approach towards Reliability-Centred Maintenance (RCM) of wind turbines. Procedia Computer Science, 16, 814-823. https://doi.org/10.1016/j.procs.2013.01.085

Jiang, X., Duan, F., Tian, H., & Wei, X. (2015). Optimization of reliability centered predictive maintenance scheme for inertial navigation system. Reliability Engineering & System Safety, 140(August), 208-217. https://doi.org/10.1016/j.ress.2015.04.003

Márquez, A. C. (2007). The maintenance management framework: Models and Methods for complex systems maintenance. London: Springer-Verlag.

Mkandawire, B. O. B., Ijumba, N., & Saha, A. (2015). Transformer risk modelling by stochastic augmentation of reliability-centred maintenance. Electric Power Systems Research, 119(February), 471-477. https://doi.org/10.1016/j.epsr.2014.11.005

Sabouhi, H., Fotuhi-Firuzabad, M., & Dehghanian, P. (2016). Identifying critical components of combined cycle power plants for implementation of reliabilitycentered maintenance. CSEE Journal of Power and Energy Systems, 2(2), 87-97. https://doi.org/10.17775/CSEEJPES.2016.00026

Sainz, J. A., & Sebastián, M. A. (2013). Methodology for the maintenance centered on the reliability on facilities of low accessibility. Procedia Engineering, 63, 852-860. https://doi.org/10.1016/j.proeng.2013.08.279

Selvik, J. T., & Aven, T. (2011). A framework for reliability and risk centered maintenance. Reliability Engineering & System Safety, 96(2), 324-331. https://doi.org/10.1016/j.ress.2010.08.001

Sinha, R. S., & Mukhopadhyay, A. K. (2015). Reliability centered maintenance of cone crusher: A case study. International Journal of System Assurance Engineering and Management, 6(1), 32-35.

Tang, Y., Liu, Q., Jing, J., Yang, Y., & Zou, Z. (2017). A framework for identification of maintenance significant items in reliability centered maintenance. Energy, 118(January), 1295-1303. https://doi.org/10.1016/j.energy.2016.11.011

Vishnu, C. R., & Regikumar, V. (2016). Reliability based maintenance strategy selection in process plants: A case study. Procedia Technology, 25, 1080-1087. https://doi.org/10.1016/j.protcy.2016.08.211

Yssaad, B., Khiat, M., & Chaker, A. (2014). Reliability centered maintenance optimization for power distribution systems. International Journal of Electrical Power & Energy Systems, 55(February), 108-115. https://doi.org/10.1016/j.ijepes.2013.08.025

Downloads

Published

2019-12-31

Issue

Section

Articles
Abstract 1551  .
PDF downloaded 499  .