ANALISIS IMPLEMENTASI KAIZEN PROJECT UNTUK MENINGKATKAN KAPASITAS PRODUKSI BODY CALIPER R2 DI MACHINING LINE BODY CALIPER DI PT TDW

Ryan Krista Rinto

Abstract


PT TDW is an automotive manufacturing company that manufactures disc brakes and drum brakes. According to customer data for 2010 period, order of body caliper R2 will increase 16.17% therefore the current production capacity is insufficient. A kaizen project is made to increase the production capacity. The main idea is to increase the production capacity without buying new production unit machine by improvising the current machine process to be faster therefore a smaller number of production machines in one machine line can achieve the same output as before. The company will be able to have one new line where each machine is already incorporated in the new improved process line. Trial results show that the improvement has succeeded in decreasing process time, and the next step is to apply the improvement to all machines. After the new capacity is recalculated there is an 13.86% increase in capacity, sufficient for providing customer needs. IDR 8.485.181.549 IDR is also gained from cost reduction of this kaizen.


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